Our Process.
MATERIALS SOURCING
& PREPARATION
STEAM BROILER
Used in woodworking for a variety of processes such as drying, pressing and curing
Drying Products: Used to dry wood before or after processing
Drying Lumber: Used to dry lumber for cabinets and hardwood flooring
Other use: Can be used to change color of natural materials from light to darker brown color
PINE LUMBER FORM
These materials are purchased from a lumber importer
Size: 2 inch x 8 inch x 12 feet
CUT SIZE FLITCHES
These materials are delivered by a supplier when required
Size: 3 inch x 8 inch x 8 inch; 3 inch x 8. inch x 36 inch
Band Saw
The flitches are sliced to make a bowl
Size: 3 inch x 8 inch
Band Saw
The band saw follows a shape pattern to make a bowl
Size: 3 inch x 8 inch
2 HP Wood Lathe
This is used to make the round shape of the bowl from both inside and outside
DRYING & SANDING
KILN DRYER
We bring down the moisture content to 12% before sanding
DISC SANDER
This is used to sand the bottom to make the base flat
DRUM SANDER
1st stage for sanding the outside surface and the base
SPINDLE
This is used to sand the inside surface using grit #60 and #120 to ensure a smooth surface
LATHE SANDER
2nd stage for sanding the outside surface to make it smoother
WIPING, WRAPPING & PACKING
WIPING
The finished products are wiped using Wipe-Out to remove dirt
WRAPPING
The final products are then wrapped in brown paper to protect the surface from being scratched during delivery
PACKING
The products are packed in cardboard boxes ready for shipping
STORAGE
STOCK ROOM
All stocks are stored here a week before shipment
DRY ROOM
The stock room is also a dry room with very controlled humidity and temperature to maintain product quality
CONTROLS
We maintain a room temperature of 30-35° C and a humidity of 50% and below